ULTRASTRESS PROTECT GAS

PE100-RC type gas pipes with protective layer

EN 1555, PAS 1075 type 3, DN/OD 32-630 [mm]
ULTRASTRESS PROTECT GAS
ULTRASTRESS PROTECT GAS
ULTRASTRESS PROTECT GAS
ULTRASTRESS PROTECT GAS
ULTRASTRESS PROTECT GAS
ULTRASTRESS PROTECT GAS

ULTRASTRESS PROTECT GAS pressure pipes for gas systems are made from PE100-RC material with a polypropylene (PP) protective layer (10% of wall thickness) for additional durability.

PE100-RC material pipes are resistant to the long-term expansion of cracks, scratching, and point-type loads. Point-type loads are especially common during the assembly of the pipelines using trenchless installation methods (for instance, as a result of friction against the stones that are present in the soil). In the case of a point-type load, tension, and plastic deformations are produced in the material, which may cause cracks in the internal surface of the pipe.

PE100-RC pipes with PP coating provide additional durability against scratching in cases of especially complex installation, for
instance, while burst lining.

  • Advantages
    • Minimum 100 years lifetime
    • The protective layer provides maximum resistance to mechanical damage
    • Conforms to PAS 1075 Type 3
    • High resistance to point-type loads
    • Designed for alternative installation methods- horizontal directional drilling, relining and bursting
  • Construction methods
    Conventional (traditional) construction:
    • In open trenches without bedding and filling according to EN 1610, EN 1046, EN 12327, EN 12007-2 (does not apply to soil-filled in around the pipe)

    Alternative installation techniques:

    • Laying into the soil with a plough or a milling cuter according to EN 1610, EN 1046, EN 12327, EN 12007-2 (does not apply to soil-filled around the pipe)
    • Horizontal directional drilling according to EN 12889, EN 14457

               
    HORIZONTAL DIRECTIONAL DRILLING is used for the construction of new or the reconstruction of old pipelines. The old pipelines can remain fully functional during the reconstruction. Only short term interruptions of work may occur in order to perform new connections. Use of this method is suitable for areas where trench works must be avoided due to, for instance: water bodies, roads and railroads, squares, buildings, etc.

    • Drawing into the old pipe (relining) according to EN 12889, EN 14457

               
    RELINING method is used for the reconstruction of old pipelines. ULTRASTRESS pipe with a slightly smaller diameter is drawn into the old pipe. This method is used in several cases of reconstruction. Only the beginning of the pipeline span has to be reconstructed and junctions of the pipe are excavated during the works.

    • Burst lining according to EN 12889, EN 14457

               
    BURST LINING is used if the old pipeline is heavily deformed or its diameter does not conform with the new requirements. A hydraulic burst
    head is used as the guide, which builds the way for the new pipe. The specific nature of the method permits the drawing in of a pipe of the same diameter or larger than the existing one. Advantages of the method:

    1. Reconstruction of easily bursting pipes made of materials like ceramic, concrete, cast iron, polymer, steel, etc. is possible.
    2. The flow rate parameters of the new pipe are higher or equal to the throughput capacity of the reconstructed pipe (drawing in of a pipe with a larger diameter is possible).
    3. Compact equipment permits operation in restricted conditions

    Pipe welding operations:

    Buttfusion jointing should be carried out according to ISO 12176-1 standard requirement. Electrofusion jointing should be carried out according to ISO 12176-2 standard requirements.

  • Technical information
    • Certified to PAS1075 type 3*
    • Dimensions of the pipe conform to EN 1555
    • Core pipe from high-density polyethylene (HDPE), type PE100-RC
    • Peelable protective layer from polypropylene (PP)
    • Protective layer thickness: ~10% of the thickness of the core pipe wall thickness
    • Green stripes identify additional PP protective layer
    • Following ISO/TR 10358 and ISO/TR 7620, the pipes and fittings possess chemical resistance between pH 2 (acid) and pH 12 (alkaline)
    Pipe dimensions:

    dn en [mm] em (±10%) [mm] Dm [mm]
    SDR11^
    32 3.0 ~0.9 33.8
    40 3.7 ~1.0 42
    63 5.8 ~1.0 65
    90 8.2 ~1.5 93
    110 10.0 ~1.8 113.6
    125 11.4 ~2.0 129
    160 14.6 ~2.0 164
    180 16.4 ~2.0 184
    200 18.2 ~2.0 204
    225 20.5 ~3.0 231
    250 22.7 ~3.0 256
    280 25.4 ~3.0 286
    315 28.6 ~3.0 321
    355 32.2 ~4.0 363
    400 36.3 ~4.0 408
    450 40.9 ~4.0 458
    500 45.4 ~4.0 508
    560 50.8 ~5.0 570
    630 57.2 ~5.0 640
    EVOPIPES PIPE CLASSIFICATION ACCORDING TO PAS* 1075 

    * PAS = Publicly Available Specification serves as an addition to the existing system of normative acts and directives and refers to polyethylene pipes that are intended for installation using alternative construction methods.

    Type 1 – monolith wall pipe made of PE100–RC material.

    Type 2 – 2 layer pipe made of PE100–RC material, 10% VISIO layer, 90% base layer.

    Type 3 – monolith wall pipe made of PE100–RC material with polypropylene (PP) protective layer, the green lines identify additional protective layer.

  • PAS 1075 Certificates

    ULTRASTRESS PROTECT GAS (G) DN 32-63 Certificate ENG (DIN-CERTCO)

    PAS 1075 Type 3 (G) Pipes for gas supply EN 1555-2 Orange protective layer and black core pipe

    Download

    ULTRASTRESS PROTECT GAS (G) DN 75-225 Certificate ENG (DIN-CERTCO)

    PAS 1075 Type 3 (G) Pipes for gas supply EN 1555-2 Orange protective layer and black core pipe

    Download

    ULTRASTRESS PROTECT GAS (G) DN 250-630 Certificate ENG (DIN-CERTCO)

    PAS 1075 Type 3 (G) Pipes for gas supply EN 1555-2 Orange protective layer and black core pipe

    Download

ULTRASTRESS PROTECT GAS

PE100-RC type gas pipes with protective layer

EN 1555, PAS 1075 type 3, DN/OD 32-630 [mm]
Downloads

ULTRASTRESS, VISIO, PROTECT Information ENG

Pressure pipe systems for alternative and traditional construction methods

Download
ULTRASTRESS, VISIO, PROTECT Information ENG

AEON GAS Catalogue

Gas valves and accessories

Download
AEON GAS Catalogue

ULTRASTRESS GAS, VISIO, PROTECT Certificate ENG

Certificate of conformity (Bureau Veritas)

Download
ULTRASTRESS GAS, VISIO, PROTECT Certificate ENG

ULTRASTRESS PROTECT GAS TDS ENG

Product technical datasheet

Download

ULTRASTRESS PROTECT / TRACER EPD

Environmental product declaration (EPD HUB)

Download
ULTRASTRESS PROTECT / TRACER EPD

Calculators

Hydraulic performance of gas pressure systems

Calculations of gas throughflow, flow speed and pressure drop.

Horizontal directional drilling calculations

Calculation of pipe pulling force and length according to GW 321

Order information

DN/OD Wall thickness ᵃ
[mm]
Length
[m]
Code Max. length
[m]
ULTRASTRESS PROTECT GAS, MOP10 [bar], SDR11ᵇ
Pipes in coils
32 3.0 100 50700032H1021KD500I up to 2000
40 3.7 100 50700040H1021KD500I up to 1000
50 4.6 100 50700050H1021KD500I up to 800
63 5.8 100 50700063H1021KD500I up to 600
75 6.8 100 50700075H1021KD500I up to 300
90 8.2 100 50700090H1021KD500I up to 200
110 10.0 12 50700110H1021KD500I 13.4/20/50/100
Pipes in bars
125 11.4 12 5070012513421KD500I 13.4/20
160 14.6 12 5070016013421KD500I 13.4/20
180 16.4 12 5070018013421KD500I 13.4/20
200 18.2 12 5070020013421KD500I 13.4/20
225 20.5 12 5070022513421KD500I 13.4/20
250 22.7 12 5070025013421KD500I 13.4/20
280 25.4 12 5070028013421KD500I 13.4/20
315 28.6 12 5070031513421KD500I 13.4/20
355 32.2 12 5070035513421KD500I 13.4/20
400 36.3 12 5070040013421KD500I 13.4/20
450 40.9 12 5070045013421KD500I 13.4/20
500 45.4 12 5070050013421KD500I 13.4/20
560 50.8 12 5070056013421KD500I 13.4/20
630 57.2 12 5070063013421KD500I 13.4/20

Core pipe wall thickness
ᵇ Other SDR and maximum operating pressure (MOP) pipes available on request
Product pictures are provided for informative purposes only.
Proportions and colours of the original production may differ from the pictures.

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